Who does it: A factory's purchase officer or owner-proprietor handles sourcing. In a typical small-scale engineering unit in Coimbatore, Ludhiana, Howrah, or Pune's Bhosari MIDC, this is one or two people juggling 15–30 active orders at once. Larger firms (turnover ₹20 Cr+) have a purchase department of 3–10 people.
What they use:
- Phone calls and WhatsApp voice notes for quotes and updates
- WhatsApp groups (often supplier-distributor集群 specific, e.g., "Ludhiana Bearing Group")
- Physical notebooks or Excel sheets to track open POs and delivery dates
- Bank transfers or cash for small orders; credit relationships with distributors for larger ones
- Brokers — individuals who know five suppliers each and take a 3–8% commission on the order value
- Quote cycle time: Getting 3 vendor quotes for a non-standard part takes 2–5 working days by phone/WhatsApp. A buyer in a job-shop doing 20 such RFQs per month loses 40–100 person-hours.
- Broker commissions: For parts the buyer cannot trace to a manufacturer, brokers charge ₹2–8 per ₹100 of order value. On a ₹5 lakh monthly component bill, that's ₹10,000–40,000 in commissions — much of it for a pure phone-and-walk-away service.
- Quality escapes: Parts sourced through brokers sometimes arrive as manufacturer X when buyer asked for manufacturer Y. No inspection layer. Rework cost in precision engineering is typically 10–30% of the component cost.
- Stockouts at distributors: Distributors in tier-2 cities carry limited SKU depth. A bearing not in stock means 3–7 days lead time, during which the production line is idle. Line downtime in small manufacturing costs ₹5,000–₹50,000 per day depending on the operation.
- Payment reconciliation: Small suppliers issue invoices that don't match PO numbers. Finance teams spend hours resolving discrepancies every month-end.